Ceramic Injection Molding Cim

A pelletized blend of alumina powder and certain binders are pre heated and then forced under high pressure into a custom made mold to form parts to the customer s specific part design.

Ceramic injection molding cim.

Advantages include the possibility for three dimensional design high dimensional accuracy and high surface quality of the parts. When a ceramic material has been chosen for a specific application the geometry of the component has often been limited by the cost of shaping operations. However technology advancement for cim was slow. Ceramic injection molding cim is a net shaping process which enables large scale production of complex shaped components for use in a diverse range of industries.

Cim is suitable for high volume production of complex ultra precision ceramic parts of various sizes. The cim process gives production engineers and product designers more versatility in the use of ceramics as an alternative material with higher productivity lower manufacturing cost s and improved product performance. The cim material provides additional durability and strength in your products. Ceramic injection molding cim uses ceramic powders such as alumina.

Ceramic injection molding ceramic injection molding cim was first applied to manufacture the bodies of spark plugs in the 1920s. Ceramic injection molding is an innovative new process at indo mim under a six sigma controlled environment. It combines plastic injection molding techniques and performance attributes of ceramic and metal powders. Cim is also a good option when you need to replace plastic and.

Ceramic injection molding cim is a method of thermoplastic shaping. Ceramic injection molding cim overcomes this issue by forming net shape parts in the tool. The basis for the cim technology forms the so called feedstock consisting of a homogeneous mixture consisting of the ceramic powder and a thermoplastic binder system. Ceramic injection molding cim offers a near net shape large scale production of ceramic components with complex geometry.

The 4 basic processes of mixing injection debinding and sintering are similar to that of metal injection molding mim. With consistent mixing and forming cim offers superior performance characteristics of ceramics along with the ability to attain extremely tight and uniform tolerances 0. Ceramic injection molding cim is a manufacturing process used to mass produce precision ceramic components with complex geometries. It took 60 years before ceramic heat engine components were successfully shaped using the cim technique in japan an.

Amphenol mcp s ceramic injection molding cim process uses ceramic zirconium to provide a scratch and wear resistant surface to components such as mobile phone camera decoration and side keys.